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Hydrocracker Reactor Conversion Optimization

Optimize Hydrocracker Performance with AI-Powered Precision.

Introducing the Hydrocracker Reactor Conversion Optimization Solution—an AI/ML-powered platform that maximizes conversion by tapping into your DCS and Feed Quality data and predicting Product Quality in real time. Tailored for process engineers and plant operators, it helps you run your unit at peak performance, maintain premium product quality, and unlock significant cost savings
across your operations.

Physics Meets AI: Hybrid Models for Optimization.

A hybrid model integrates a first-principles model (based on physical laws) with a machine learning model (data-driven predictions) to enhance accuracy and flexibility.

The first-principles model provides a structured, mechanistic understanding of the system, while machine learning fills in the gaps, manages uncertainties, and adapts to complex, real-world scenarios. By combining these, the fundamental engineering laws in the first-principles model work together with data-driven algorithms in the prediction model to optimize compressor performance.

110 +

Years of Industry Legacy

50 k +

Avg. Sensors’ Data Handled/Facility

130

Process Technologies

The AI-driven predictions from Lummus Digital helped us fine-tune our processes and maintain consistent product quality.
By leveraging real-time insights, we’ve reduced downtime, improved efficiency, and achieved significant cost savings across our operations. This solution has empowered our team to make smarter, data-driven decisions, ensuring optimal performance and long-term reliability
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Your Roadmap to Digital Transformation Awaits You Today.

Discover key strategies and actionable insights to fast-track your digital transformation journey and drive meaningful results.

Transform your Challenges into Opportunities.

The Hydrocracker Reactor Conversion Optimization Model aims to achieve maximum conversion by utilizing DCS and Feed Quality data in real time. The AI/ML platform delivers essential DCS set points and recommendations for plant operators and process engineers, facilitating the achievement of desired
conversion rates.

Experience increased conversion, real-time predictions of downstream Feed and product quality parameter values, and optimized hydrogen consumption, transforming your operations for enhanced efficiency and profitability!

Pain Point
Unclear potential conversion. Struggling to adapt to changing feed quality. Unclear potentia...
Benefit
Optimized Reactor Efficiency: Utilize our Conversion and SHFT model to boost conversion while minimizing vacuum tower fouling. Optimized Reactor Efficiency: Utilize our Conversion and SHFT model to boost conversion while minimizing vacuum tower fouling.
Pain Point
Insufficient stage 2 feed and product quality values due to infrequent sampling.
Benefit
Optimized Reactor Efficiency: Utilize our Conversion and SHFT model to boost conversion while minimizing vacuum tower fouling.
Pain Point
Insufficient stage 2 feed and product quality values due to infrequent sampling.
Benefit
Optimized Reactor Efficiency: Utilize our Conversion and SHFT model to boost conversion while minimizing vacuum tower fouling.
Pain Point
High hydrogen consumption: Excessive H2 usage during operations.
Benefit
Optimized Reactor Efficiency: Utilize our Conversion and SHFT model to boost conversion while minimizing vacuum tower fouling.

Performance Metrics Headline.

Powerful, self-serve product and growth analytics to help you convert, engage, and retain more users. Trusted by over 4,000 startups.
Predicts Stage 1 & 2 Product Quality Parameters

Takes the Stage 1 Feed and Stage 2 Feed LIMS data and does the predictions for Stage 1 and Stage 2 product Quality parameters

Operator Chooses Optimization Mode: Fixed or Maximum Conversion

The Operator Selects the mode of Optimization as Fixed Conversion, Maximum Conversion 

Calculates Potential Conversion Based on Feed Quality

Using the stage 1 Feed Quality and Stage 2 Feed Quality data for the model Calculates the Potential Conversion which can be achieved for the given Feed Quality

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Recommends Set Points for Maximum Conversion

Model runs and publishes the recommended values of the Operator Controlled Set points needed to achieve the Maximum Possible Conversion.

Dashboard Shows Current vs. Recommended Operation

Comparison plot between  “Current Operation” vs.  “Recommended  Operation“ is shown on the Dashboard

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